No gap is allowed between the front of a panel box and the wall surface that the dead front of a recessed panel will sit against in a regular wood stud (combustible) wall structure, but a 1/4” gap is acceptable in a noncombustible (steel stud or concrete) wall construction. 

   Also, the gap around the sides of the box cannot exceed 1/8” (NEC 312.3 and 312.4). The panel enclosure above, shown with the dead front removed, fails on both counts: it is almost an inch inset from the wall surface and the drywall was cut back too far around the box. 

    The reason for this rule is to keep any arcing that occurs inside the box from reaching the combustible materials nearby. A dead front should securely seal a panel box when it is closed. In the example above, the dead front screw was missing at that corner because it was not long enough to reach the box, and there were additional openings around the breakers because they sat back behind the dead front.

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Field Guide for Home Inspectors, a quick reference for finding the age of 154 brands of HVAC systems, water heaters, and electrical panels, plus 210 code standards for site-built and manufactured homes, and the life expectancy rating of 195 home components. Available at amazon.com for $19.95.
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Here’s links to a collection of our other blog posts about ELECTRIC PANELS:

• Can an electric panel be located in a bathroom? 

• Can you add circuit breakers by different manufacturers to an electric panel if they fit?

• My circuit breaker won't reset. What's wrong?  

• What is a split bus electric panel?

• How do I identify a combination AFCI (CAFCI) circuit breaker? 

• What does a circuit breaker with a yellow or white test button indicate? 

• What are the requirements for NM-cables entering an electric panel box?

• Why is a fuse box/panel an insurance problem for homebuyers? 

• Why is bundled wiring in an electric panel a defect?

• What is the difference between GFCI and AFCI circuit breakers? 

• Why are old electrical components not always "grandfathered" as acceptable by home inspectors?

• What happens when you press the "TEST" button on a circuit breaker in an electric panel?

• What is a Dual Function Circuit Interrupter (DFCI)? 

• What is the difference between a Combination Arc Fault Circuit Interrupter (CAFCI) and an Arc Fault Circuit Interrupter (AFCI) circuit breaker?  

• What is the right electric wire size for a circuit breaker in an electric panel?

• What is the life expectancy of a circuit breaker? 

• My circuit breaker won't reset. What's wrong? 

• Why do some breakers in my electric panel have a "TEST" button on them?

• What is the right size electric panel for a house? 

• What do I need to know about buying a whole house surge protector? 

• What is the maximum allowed height of a circuit breaker (OCPD) above the floor?

• What is the maximum height you can mount an electric panel above the floor? 

• What is the code required clearance in front of an electric panel?

• What is the main bonding jumper and where do it find it in an electric panel? 

   Visit our ELECTRIC PANELS page for other related blog posts on this subject, or go to the INDEX for a complete listing of all our articles.